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山东大学学报 (工学版) ›› 2020, Vol. 50 ›› Issue (5): 50-55.doi: 10.6040/j.issn.1672-3961.0.2020.009

• 机械与能动工程 • 上一篇    下一篇

柔性Rushton桨的振动特性

刘欣1(),杨锋苓1,2,3,*()   

  1. 1. 山东大学机械工程学院, 山东 济南 250061
    2. 高效洁净机械制造教育部重点实验室(山东大学), 山东 济南 250061
    3. 机械工程国家级实验教学示范中心(山东大学), 山东 济南 250061
  • 收稿日期:2020-01-10 出版日期:2020-10-20 发布日期:2020-10-19
  • 通讯作者: 杨锋苓 E-mail:LiuxinToDo@163.com;fly@sdu.edu.cn
  • 作者简介:刘欣(1995—)，男，河南虞城人，硕士研究生，主要研究方向为流体搅拌混合. E-mail:LiuxinToDo@163.com
  • 基金资助:
    山东省重点研发计划资助项目(2017GGX70101)

Vibration characteristics of flexible-blade Rushton impeller

Xin LIU1(),Fengling YANG1,2,3,*()   

  1. 1. School of Mechanical Engineering, Shandong University, Jinan 250061, Shandong, China
    2. Key Lab of High-Efficiency and Clean Mechanical Manufacture (Shandong University), Ministry of Education, Jinan 250061, Shandong, China
    3. National Experimental Teaching Demonstration Center of Mechanical Engineering(Shandong University), Jinan 250061, Shandong, China
  • Received:2020-01-10 Online:2020-10-20 Published:2020-10-19
  • Contact: Fengling YANG E-mail:LiuxinToDo@163.com;fly@sdu.edu.cn

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摘要：

为了避免柔性Rushton桨的共振现象,研究搅拌桨的固有频率。采用试验测试的方法,研究该桨在静止及不同转速时的时域特性,并基于快速傅里叶变换法,得到频域特性。结果表明:静止状态下柔性叶片的振动能量主要集中在1~7Hz的频带上,不同转速时柔性叶片的振动能量主要集中在各自峰值对应的频带上,其中在47~52Hz的频带上,试验测量的各转速数据均有加速度峰值分布。在转速为2.5r/s时,加速度幅值明显增大,主振频率等于固有频率2.5Hz,可判定此时发生共振。因此,通过试验测试得到共振转速的方法,可为柔性桨合理选择转速提供依据。

关键词: 搅拌槽, 柔性Rushton桨, 振动特性, 试验测试, 共振

Abstract:

A natural frequency of a new type of flexible-blade Rushton impeller was studied to avoid a resonance phenomenon. The vibration characteristics of this impeller under stationary and rotating working conditions were experimentally investigated. Frequency domain characteristics were obtained by making Fast Fourier Transformation (FFT) of time domain characteristics. The results showed that a vibration energy of the impeller was mainly concentrated in a frequency band of 1-7Hz under the stationary state. A vibration energy of a rotating impeller with different speeds was mainly concentrated in a frequency bands corresponding to their respective peaks. Specifically, a peak acceleration distribution of acceleration data was shown in a frequency band of 47-52Hz. The acceleration amplitude increased significantly at 2.5r/s, and a main vibration frequency was equal to the natural frequency, which was 2.5Hz. So it was judged that resonance occured at this time. Therefore, the method of obtaining the resonance rotational speed through the test provided a basis for a reasonable selection of the rotational speed of the flexible-blade impeller.

Key words: stirred vessel, flexible-blade Rushton impeller, vibration characteristics, experimental measurement, resonance

中图分类号: 

  • TQ051

图1

搅拌装置及搅拌桨"

图2

试验测试装置示意图及测试设备 1—搅拌设备框架; 2—联轴器; 3—搅拌轴; 4—搅拌槽; 5—1A803E加速度传感器; 6—电动机; 7—搅拌轴固定支架; 8—电动机调速器; 9—DH5916坚固微型动态数据采集分析系统; 10—柔性Rushton桨; 11—底盘"

图3

转速为0时的柔性桨叶的振动特性曲线"

图4

转速为120r/min的柔性桨叶的振动特性曲线"

图5

转速为150r/min柔性桨叶的振动特性曲线"

图6

转速为180r/min柔性桨叶的振动特性曲线"

图7

转速为240r/min柔性桨叶的振动特性曲线"

表1

叶片振动性能测量数据"

转速/(r·min-1) 加速度幅值/(m·s-2) 主振频率/Hz
0 537.376 2.500
120 9.946 49.805
150 34.906 2.500
180 18.215 196.250
240 19.768 251.250
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