您的位置:山东大学 -> 科技期刊社 -> 《山东大学学报(工学版)》

山东大学学报(工学版) ›› 2017, Vol. 47 ›› Issue (4): 64-69.doi: 10.6040/j.issn.1672-3961.0.2016.467

• • 上一篇    下一篇

服役后16Mn管材应变时效的自动球压痕测试

杨炎a,b,c,王威强a,b,c*,潘路a,宋明大b,d   

  1. 山东大学 a. 机械工程学院;b. 特种设备安全保障与评价研究中心;c. 特种设备安全工程技术研究中心;d. 特种设备检验研究院, 山东 济南 250061
  • 收稿日期:2017-01-05 出版日期:2017-08-20 发布日期:2017-01-05
  • 通讯作者: 王威强(1959— ), 男,山东青岛人,教授,博导,主要研究方向为失效分析和结构完整性评估.E-mail:wqwang@sdu.edu.cn E-mail:327015564@qq.com
  • 作者简介:杨炎(1990— ), 男,福建莆田人,硕士研究生,主要研究方向为压痕法测试材料力学性能.E-mail:327015564@qq.com
  • 基金资助:
    国家重点研发计划课题资助项目(2016YFF0203005)

16Mn pipe strain aging after service by automatic ball indentation test

YANG Yana,b,c, WANG Weiqianga,b,c*, PAN Lua, SONG Mingdab,d   

  1. a. School of Mechanical Engineering;
    b. Research Center of Safety Guarantee and Assessment to Special Equipment;
    c. Engineering and Technology Research Center for Special Equipment Safety of Shandong Province;
    d. Shandong Special Equipment Inspection Institute, Shandong University, Jinan 250101, Shandong, China
  • Received:2017-01-05 Online:2017-08-20 Published:2017-01-05

摘要: 针对在役和不可取样的设备应变时效价难问题,以服役后16Mn管材为研究对象,通过自动球压痕和常规力学试验,对比应变时效前后材料的屈服强度、抗拉强度、冲击吸收能和断裂韧度,并深入探讨自动球压痕试验在材料应变时效上的应用。试验结果表明,自动球压痕可以准确测定材料发生应变时效后的力学性能值,因此可以定期通过自动球压痕技术对在役设备进行力学性能测试,并根据实际测试力学性能来调整运行压力或更换设备,不但可以有利于设备的安全运行,同时可以延长设备的使用寿命。

关键词: 应变时效, 力学性能, 自动球压痕, 在役, 16Mn钢

Abstract: The evaluation of strain aging was a difficult problem for in-service and un-sampling equipment. The 16Mn pipe was used as research material. The values of yield strength, tensile strength, impact absorbing energy and fracture toughness of the material which before and after the strain aging were compared by the automatic ball indentation tests and conventional mechanical experiments. And the application of the automated ball indentation tests in the strain aged steel was further discussed. The results showed that the automatic ball indentation tests could be used to accurately measure the mechanical properties of the material after the strain aging. So the mechanical performance of the in-service equipment could be acquired regularly by the automatic ball indentation technology, and according to the actual test mechanical properties to adjust operating pressure or replacement equipment, it could facilitate the safe operation of equipment, moreover it could extend the service life of equipment.

Key words: 16Mn steel, strain aging, mechanical property, automated ball indentation, in service

中图分类号: 

  • TG115.5
[1] 钱匡武,李效琦,萧林钢,等. 金属和合金中的动态应变时效现象[J]. 福州大学学报(自然科学版),2001,29(6):8-23. QIAN Kuangwu, LI Xiaoqi, XIAO Lingang. Dynamic strain aging phenomenon in metals and alloys[J]. Journal of Fuzhou University(Natural Science Edition), 2001, 29(6):8-23.
[2] 钱匡武,彭开萍,陈文哲. 金属动态应变时效现象中的锯齿屈服[J]. 福建工程学院学报,2003(1):4-8. QIAN Kuangwu, PENG Kaiping, CHEN Wenzhe.Features of serrated yielding of dynamic strain aging phenomenon in metals and alloys[J]. Journal of Fujian College of Technology, 2003(1):4-8.
[3] 崔好选. 临氢碳钢高压管失效分析与风险评估研究[D]. 济南:山东大学,2011. CUI Haoxuan. Study on the failure analysis and risk assessment of carbon steel high-pressure pipe under hydrogen environment[D].Jinan: Shandong University, 2011.
[4] 孙忠孝,王金瑞,梁昌乾. 电站锅炉钢管应变时效脆化逆反试验研究[J]. 热力发电,1993(06):38-42. SUN Zhongxiao, WANG Jinrui, LIANG Changgan.Power station boiler steel pipe strain aging embrittlement resistance experiments[J].Thermal Power Generation, 1993(06):38-42.
[5] KUMAR S, PINK E. Dynamic strain aging in a tungsten heavy metal[J]. Scripta Materialia, 1996, 35(9): 1047-1052.
[6] 杨帅. 高锰钢时效的研究[D]. 秦皇岛:燕山大学,2009. YANG Shuai. The research on the limitation of high manganese steel[D]. Qinhuangdao: Yanshan University, 2009.
[7] HERENU S, ALVAREZ ARMAS I, ARMAS A F. The inference of dynamic strain aging on the low cycle fatigue of duplex stainless steel[J]. Scripta Materialia, 2001, 45(6): 739-745.
[8] 王威强,李梦丽,崔好选. 通过标准规避高压钢管应变时效脆化的发生[J]. 压力容器,2010,27(11):45-52. WANG Weiqiang, LI Mengli, CUI Haoxuan. Avoiding the occurrence of high-pressure steel pipe strain aging embrittlement through the standards[J]. Pressure Vessel Technology, 2010, 27(11):45-52.
[9] 陈嘉亮,彭开萍,陈文. 3004铝合金的动态应变时效现象[J]. 有色金属,2008,58(1):1-4. CHEN Jialiang, PENG Kaiping, CHEN Wen. Dynamic strain aging of 3004 aluminum alloy[J]. Nonferrous Metals, 2008, 58(1):1-4.
[10] 林娜,曾绍峰,彭开萍. AZ91D 变形镁合金的动态应变时效现象[J]. 中国有色金属学报,2010,20(8):1455-1460. LIN Na, ZENG Shaofeng, PENG Kaiping.Dynamic strain aging phenomenon of AZ91D wrought magnesium alloys[J].The Chinese Journal of Nonferrous Metals, 2010, 20(8):1455-1460.
[11] 李效琦,陈文哲. 动态应变时效对18-8型奥氏体不锈钢强度的影响[J]. 福州大学学报(自然科学版),1989,17(2):30-34. LI Xiaoqi, CHEN Wenzhe. Dynamic strain aging on 18-8 lasting strength of austenitic stainless steel[J]. Journal of Fuzhou University(Natural Science Edition), 1989, 17(2):30-34.
[12] 彭开萍,陈文哲,钱匡武. H68黄铜动态应变时效后的组织与性能[J]. 金属热处理,2006,31(2):53-56. PENG Kaiping, CHEN Wenzhe, QIAN Kuangwu. Microstructure and properties of H68 brass after dynamic strain aging[J]. Heat Treatment of Metals, 2006, 31(2):53-56.
[13] 侯登义,徐洪庆,陈晔. NVB级船板应变时效敏感性试验[J]. 钢铁钒钛,2008,29(1):34-37. HOU Dengyi, XU Hongqing, CHEN Ye. Experiments of strain ageing sensibility of NVB ship plate steel[J]. Iron Steel Vanandium Titaium, 2008, 29(1):34-37.
[14] ERASMUS L A. Nitrogen in steel[C] //Proceedings of the 1987 Australasian Conference on Materials for Industrial Development, Institute of Metals and Materials Australasia. Victoria, Australia: [s.n.] , 1987: 357-364.
[15] 李锋钢,汤聚法. 海洋平台钢应变时效影响因素探讨[J]. 中国海洋平台,1990(4):28-30. LI Fenggang, TANG Jufa. Offshore platform steel strain aging factors discussed[J].China Offshore Platform, 1990(4):28-30.
[16] 蒋智翔,杨小昭. 锅炉及压力容器受压元件强度[M]. 北京:机械工业出版社,1999:11.
[17] 靳海成, 王勇, 陈玉华,等. 16Mn管线钢管在役焊接修复的研究[J]. 焊管,2005, 28(4):12-15. JIN Haicheng, WANG Yong, CHEN Yuhua, et al. Study of service welding repair of 16Mn pipeline[J].Welded Pipe and Tube, 2005, 28(4):12-15.
[18] HAGGAG F M, Lucas G E. Determination of lüders strains and flow properties in steels from hardness/microhardness tests[J]. Metallurgical and Materials Transactions A, 1983, 14(8): 1607-1613.
[19] HAGGAG F M. Field indentation microprobe for structural integrity evaluation: US, 4852397[P]. 1989-08-01.
[20] 汤杰. 自动球压痕试验测定结构钢及其应变时效后力学性能的研究[D]. 济南:山东大学, 2013. TANG Jie. Research on the measurement of mechanical properties of structural steels and those affected by strain aging through automated ball indention test[D]. Jinan: Shandong University, 2013.
[21] YANG Y, WANG W Q, SONG M D. The measurement of mechanical properties of pipe steels in service through continuous ball indentation test[J]. Procedia Engineering, 2015, 130(5):1742-1754.
[22] 中华人民共和国质量监督检验检疫总局.高压化肥设备用无缝钢管:GB/T 6479—2000[S]. 北京:中国标准出版社,2000.
[23] 中华人民共和国质量监督检验检疫总局.金属管压扁试验方法:GB/T 246—2007[S]. 北京:中国标准出版社,2007.
[24] 中华人民共和国质量监督检验检疫总局.金属材料夏比摆锤冲击试验方法:GB/T 229—2007[S]. 北京:中国标准出版社,2007.
[25] 中华人民共和国质量监督检验检疫总局.金属材料拉伸试验第一部分:室温试验方法:GB/T 228.1—2010[S]. 北京:中国标准出版社,2010.
[26] 门长峰, 方陆鹏, 孙建军. 16Mn热轧钢板延性断裂韧度JIC的相关性研究[J]. 天津职业技术师范大学学报, 2008, 18(1):33-36. MEN Changfeng, FANG Lupeng, SUN Jianjun. Research of relation to ductile fracture toughness JIC for hot-rolled 16Mn steel[J].Journal of Tianjing University of Technology and Education, 2008, 18(1):33-36.
[1] 李明,朱召泉,刘琳. 混凝土压缩试验的改善及动态损伤[J]. 山东大学学报(工学版), 2017, 47(1): 68-75.
[2] 苏成功,刘燕,王威强, 王玉花. 压痕对不锈钢材料表面残余应力的影响[J]. 山东大学学报(工学版), 2017, 47(1): 90-96.
[3] 彭元诚,董旭,梁娜,邓振全. 北盘江新型空腹式连续刚构桥角隅节点模型试验研究[J]. 山东大学学报(工学版), 2016, 46(6): 113-119.
[4] 张万志,刘华,张峰,高磊,姚晨,刘冠之. 斜拉桥塔梁同步施工过程的力学特性[J]. 山东大学学报(工学版), 2016, 46(6): 120-126.
[5] 张宏博,解全一,岳红亚,孟庆宇. 掺合镀铜织物纤维电磁屏蔽砂浆性能研究[J]. 山东大学学报(工学版), 2016, 46(1): 56-61.
[6] 胡顺鹏1,赵洪石2,王冠聪2,曹成波1*,刘宏2*,李文波1,杨晓宇1. 一种胶原支架材料的结构与性能表征[J]. 山东大学学报(工学版), 2010, 40(4): 67-71.
[7] 孙丽莉, 贾玉玺, 孙胜, 马凤德.

界面强度对纤维复合材料破坏及力学性能的影响

[J]. 山东大学学报(工学版), 2009, 39(2): 101-103.
[8] 杨发展1 ,艾兴1 ,赵军1 ,侯建锋2 . ZrO2含量对WC基复合材料的力学性能和微观结构的影响[J]. 山东大学学报(工学版), 2009, 39(1): 92-95.
[9] 薛强,艾兴,赵军,周咏辉,袁训亮 . 纳米TiC对Si3N4基复合陶瓷材料性能和微观结构的影响[J]. 山东大学学报(工学版), 2008, 38(3): 69-72 .
[10] 孙军龙,张卧波,邓建新,刘长霞 . B4C/TiO2/Al复合材料制备及其性能[J]. 山东大学学报(工学版), 2006, 36(6): 6-09 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!