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非接触式并行连铸方坯在线定尺切割系统研究

毕侠飞, 孙同景, 杨福刚, 张巍   

  1. 山东大学控制科学与工程学院, 山东 济南 250061
  • 收稿日期:2007-07-11 修回日期:1900-01-01 出版日期:2008-02-16 发布日期:2008-02-16
  • 通讯作者: 毕侠飞

Research on a noncontact parallel continuous square billet online definitelength cutting system

BI Xia-fei, SUN Tong-jing, YANG Fu-gang, ZHANG Wei   

  1. School of Control Science and Engineering, Shandong University, Jinan 250061, China
  • Received:2007-07-11 Revised:1900-01-01 Online:2008-02-16 Published:2008-02-16
  • Contact: BI Xia-fei

摘要: 针对接触式定尺测量存在的精度低、故障率高等缺陷,基于机器视觉技术,定时进行图像采集、图像预处理以及长度跟踪计算,实时计算出方坯的长度;预设定尺长度到后,工控机发切割信号给PLC,PLC控制切割机将方坯切割成定尺长度.在图像处理算法中,提出了前向轮廓跟踪算法,通过跟踪方坯图像的上边缘像素点,能够准确跟踪到方坯的头部,计算出方坯的长度.应用多线程并行处理技术,节省了程序的运行时间.试运行表明:能够满足连铸方坯定尺的实时性、稳定性和高精度测量要求.

关键词: 机器视觉, 连铸方坯, 多线程并行处理, 定尺切割

Abstract: Because of low-accuracy and easy-damage of the contact definite-length measurement, a non-contact continuous square billet online definite-length cutting system was designed based on machine vision. Through regular image capture, preprocessing and length calculation, the computer could calculate the length of the square billet on-line. For the definite length, the computer would send a cutting signal to the PLC, then the PLC would control the cutting machine, and the square billet could be cut to a definite length. At the length calculation stage, a forward contourtracking algorithm was presented by tracking the upper edge pixels, which could track the head of the square billet and accurately calculate the length. In addition, the multi-threading parallel process technique was applied, which could greatly reduce the runtime of the program. Experimental results show that this system can achieve the goals of realtime, stabilization and highaccuracy.

Key words: machine vision, continuous square billet, multi-threading parallel process, definitelength cutting

中图分类号: 

  • TP391.4
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