JOURNAL OF SHANDONG UNIVERSITY (ENGINEERING SCIENCE) ›› 2012, Vol. 42 ›› Issue (1): 109-114.

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Simulation and experimental verification of residual stress in hard turning of AISI 52100 using the 2D finite element method

WANG Zhong-qiu1,3, ZHOU Shan2, LI Jian-feng3, SUN Jie3   

  1. 1. Shandong Provincial Key Laboratory of Ocean Environment Monitoring Technology, Shandong Academy of
    Sciences Institute of Oceanographic Instrumentation, Qingdao 266001, China;
    2. Yancheng Qingchuan Huaxing Machine Tool Co. LTD, Yancheng 224002, China;
    3. School of Mechanical Engineering, Shandong University, Jinan 250061, China
  • Received:2011-10-20 Online:2012-02-20 Published:2011-10-20

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Abstract:

High-speed, small feed rate and hard turning is an important tendency in the machining of bearing steel. In order to investigate the residual stress after hard turning under a small feed rate condition, a 2D FEM simulation of AISI 52100 hard turning processes was carried out and the residual stress was obtained. Based on the user subroutine named Konti-Cut, the steady state of the cutting process was simulated and the cutting forces and residual stresses in this time were investigated. The residual stresses distribution predicted by the FEM model showed good consistency with experimental data. In addition, a relatively large compressive residual stress was formed in the depth of 0.02～0.06mm under the machined surface.

Key words: finite element method, hard turning, residual stress, bearing steel

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